Scent Almanac

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Classic cold-process bar

Classic cold-process bar

A balanced, creamy everyday bar from olive, coconut, shea, avocado and castor oils, made from scratch with lye and cured for 4–6 weeks.

Difficulty
●●○
Time
active 1.5 h · cut in 24–48 h · cure 4–6 weeks

Safety first

Steps

  1. Run the recipe through the lye calculator and print or write down the exact weights. Put on goggles, gloves and long sleeves, and clear the room of children and pets.
  2. Weigh the distilled water into a stainless steel or #5 PP container. In a ventilated spot, slowly add the weighed lye to the water (never water to lye) while stirring until it's clear. It will quickly get hot, near 200°F (93°C). Set it somewhere safe to cool.
  3. Weigh and melt the coconut oil and shea butter, then add the liquid oils (olive, avocado, castor).
  4. Let the lye solution and oils cool to about 90–110°F (32–43°C), within about 10°F (5°C) of each other.
  5. Pour the lye solution into the oils down the shaft of the stick blender to avoid splashing. Stick-blend in short bursts, stirring with the blender off in between, until the batter reaches light trace: it looks like thin pudding and a drizzle leaves a faint trail on the surface.
  6. Stir in the fragrance, and color if using, by hand or with a few short pulses. Some fragrances speed up trace, so work promptly.
  7. Pour into the mold and tap it down to release air. Spritz the top with 91–99% isopropyl alcohol to help prevent soda ash.
  8. Gel phase or not: for brighter colors and a slightly translucent look, cover and insulate the mold with a towel to encourage gel. To prevent gel (for milk or honey soaps, or a matte look), leave it uncovered in a cool room or put it in the fridge for 24 hours.
  9. After 24–48 hours, when the soap is firm and no longer tacky, unmold it and cut it into bars about 1 in (2.5 cm) thick. Wear gloves, because fresh soap is still caustic.
  10. Cure the bars on a rack with airflow, not touching, out of direct sun, for 4–6 weeks. Turn them once a week.
  11. Check it's safe before use: touch a bar to the tip of your tongue (the zap test). A 'zap' like a 9-volt battery means excess lye. Or press a wetted pH strip against it: 9–10 is normal for soap, and above 10 means it needs more cure or has a problem.
  12. Clean tools with gloves on. Let the raw soap on them saponify for a day, then wash with hot soapy water.

Soap & lye calculator

Oils (% of total)

NaOH138.0 g · 4.9 oz
Water (distilled)280 g · 9.9 oz
2.0 : 1 water to lye
Fragrance50 g · 1.8 oz
Batch weight1468 g · 51.8 oz
Oil%Weight
Olive oil40.0400 g · 14.1 oz
Coconut oil (76°)25.0250 g · 8.8 oz
Shea butter15.0150 g · 5.3 oz
Avocado oil15.0150 g · 5.3 oz
Castor oil5.050 g · 1.8 oz

Bar qualities

Hardness
37
Cleansing
17
Conditioning
59
Bubbly
21
Creamy
24
Iodine
63
INS
141

Green bands are the usual ranges for a balanced bar. Liquid soap, castile and salt bars fall outside them on purpose.

Lye safety: wear goggles and gloves. Add lye to water, never water to lye, in a heat-safe stainless or #5 plastic container, with good ventilation and no children or pets nearby. Always double-check a lye amount with a second calculator before you make soap.

If something goes wrong

Seizing (batter turns solid in the pot)
Usually a fragrance that accelerates (florals, spice, vanilla notes) or oils and lye that are too warm. Glop it into the mold fast and bang it down, or rescue it by hot-processing in a crockpot. Next time, soap cooler, add a tricky fragrance at emulsion (not trace), and stir it in by hand.
Ricing (small hard grains form when fragrance goes in)
The fragrance reacted with the hard oils. Keep stick-blending: the grains often smooth out. If not, hot-process the batch. Test that fragrance in a small batch first next time.
Soda ash (white powdery film on top)
Harmless: unreacted lye met air before saponification finished. Steam it off, plane it off, or wash the bar once. Prevent it by spritzing the fresh top with 91–99% isopropyl alcohol, covering the mold, and using a higher lye concentration.
Glycerin rivers (translucent streaks in colored bars)
Cosmetic. They come from partial gel with titanium dioxide and a lot of water. Use a higher lye concentration (less water), mix titanium dioxide in oil rather than water, and either fully gel or fully prevent gel.
Liquid or crusty white pockets inside the bar, or a strong zap
Possible lye pockets or a measuring error. Don't use it. Recheck your recipe in a lye calculator and your scale. If you can't confirm the error, discard it as hazardous (wear gloves), or grate and rebatch only if the numbers show it's just a mixing issue.
Orange spots (DOS) appear during cure
Rancid oils. Use fresh oils, keep high-linoleic oils low, add rosemary extract to the oils, cure with airflow out of sun, and don't wrap bars airtight while they cure.