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Liquid soap paste (KOH)

Liquid soap paste (KOH)

A potassium hydroxide (KOH) soap paste cooked until clear, then diluted with water into liquid hand or body soap. One batch of paste makes several bottles.

Difficulty
●●●
Time
active 3–4 h · dilute overnight · settle 1–2 weeks

Safety first

Steps

  1. Check the recipe in the lye calculator with the KOH purity set correctly (usually 90%), and write down the weights. Put on protective gear and clear the room.
  2. Melt the oils in the slow cooker on LOW, to about 160°F (71°C).
  3. In a ventilated spot, slowly add the KOH to the water (never water to KOH) in a stainless steel or #5 PP container and stir until dissolved. It gets very hot and may fizz.
  4. Pour the KOH solution into the oils and stick-blend. KOH soap can look separated for a few minutes, then thickens quickly past trace into a taffy-like paste. Keep blending in bursts until it's too thick to blend.
  5. Cover and cook on LOW for about 3–4 hours, folding it over every 20–30 minutes. It will turn from opaque to a translucent, amber, petroleum-jelly-like paste.
  6. Clarity test: dissolve about 1 tsp (5 g) of paste in 2 tsp (10 g) of very hot distilled water. Clear or slightly hazy means it's done. Milky or with oil floating means keep cooking. Also check with a pH strip (9–10 is normal).
  7. Weigh the finished paste. It keeps for months in a sealed container, so you can dilute as you need it.
  8. Dilute: add hot distilled water at about 1.5–2 times the paste weight, cover, and leave it on LOW or overnight until dissolved, stirring occasionally. Add more water, a little at a time, until you like the thickness. Pure liquid soap stays fairly thin.
  9. When diluted and cooled, stir in the fragrance and any preservative.
  10. Let the diluted soap settle, covered, for 1–2 weeks. Any cloudiness sinks, and you can pour the clear soap off the top.
  11. Bottle it in pump bottles and label it.

Soap & lye calculator

Oils (% of total)

KOH (90% purity)111.9 g · 3.9 oz
Water (distilled)288 g · 10.1 oz
2.6 : 1 water to lye
Fragrance15 g · 0.5 oz
Batch weight915 g · 32.3 oz
Oil%Weight
Olive oil50.0250 g · 8.8 oz
Coconut oil (76°)30.0150 g · 5.3 oz
Castor oil20.0100 g · 3.5 oz

Bar qualities

Hardness
33
Cleansing
20
Conditioning
64
Bubbly
38
Creamy
30
Iodine
63
INS
145

Green bands are the usual ranges for a balanced bar. Liquid soap, castile and salt bars fall outside them on purpose.

More than 10% castor oil tends to make a soft, sticky bar.
Lye safety: wear goggles and gloves. Add lye to water, never water to lye, in a heat-safe stainless or #5 plastic container, with good ventilation and no children or pets nearby. Always double-check a lye amount with a second calculator before you make soap.

If something goes wrong

Cloudy liquid soap
Unsaponified oil or hard-water minerals. Test the paste for clarity before diluting, use distilled water, and let it settle for 1–2 weeks. A little haze is harmless.
Soap is too thin
Normal for pure liquid soap. Next time use less dilution water. Salt thickens it only a little and can make it cloudy.
Paste separated while cooking
Stick-blend it back together and keep cooking. It usually comes together.
Soap feels harsh or zaps
Recheck the recipe, especially KOH purity (90% versus 100%). Don't use it until the pH reads 10 or under.